403-SF&M / COTS GRINDING MACHINES
(With Smart Feeding System & 3 Independent Grinding Units )
403-SF&M is the cots grinding machine with double capacity that is designed for the spinning mills with large number of spindles capacity by it’s fully automated and high performance features with three independent grinding units. 403-SF&M, by its two automatic feeding lines supported by smart feeding system provides feeding the large number of top rollers by just pouring them in to the feeding boxes , at once , without the hassle of aligning the top rollers one by one.It offers great saving in labour and time, eases the roll shop operator’s job by its easy , user-friendly automatic feeding system.
By independently driven twin grinding stones for short cots, it offers grinding ability of 2 top rollers (4 cots/4 spindles) for ring spinning frames or roving frames at the same time. The 3rd independent grinding unit with narrow stone design also offers ideal grinding on long cots for draw frames and combers. At the same time, the grinding on short cots for ring spinning frames and/or roving frames on other heads goes on in automatic process.
Double Capacity by Two Feeding Boxes supported by Smart Feeding System; provides feeding the large number of top rollers by just pouring them in to the feeding boxes ,at once, without the hassle of aligning the top rollers one by one. By this user friendly , easy feeding system it eases the roll shop operator’s job offering great saving in labour and time.
Cots’ Diameter Measuring System by Laser; by measuring the outer diameter of the cots to be processed, it maintains to perform the grinding at the range of the outer diameter determined by the user. The cots with the diameter smaller or bigger than the dimension range set by the user are separated automatically. Since the separation is done before the grinding section of the machine the productivity of the grinding process is not affected.
High Productivity in High Flexibility by 3 Independent Grinding Units; 2 top rollers (4 cots/4 spindles) for ring spinning frames or roving frames at the same time can be processed on independently driven twin grinding stones ,in full automation ,from beginning to the end. Plus, at the same time the long cots for draw frames and combers can be processed on narrow stoned 3rd grinding unit. On this specific machine ,403-SF&M ,three different type of cots can be processed at the same time ; two different types of short cots may be processed on twin grinding units supported by smart feeding system in full automation and the long cots can be processed on 3rd grinding unit.
Touch Screen Control Panel; It provides to manage the whole process by allowing very easy setting input for the several parameters like the grinding amount on the cots’ surface, traverse speed, the rotation speed of cots holding bar, polishing period and the others in accordance with the maintenance team decision on the setting value. Additionally, it offers the option in language setting.
Automation System Controlled by PLC; enables tailor-made settings for all elements.
3rd Grinding Unit Built-in to Process Long Cots for Draw frames and Combers; on this independently driven grinding unit with narrow stone the ideal grinding can be applied on to long cots for draw frames and combers. At the same time , provided by the independent structure, the grinding on short cots for ring spinning frames or roving frames on the other grinding units may be going on in full automation, simultaneous, while long cots are being processed.
“Made in Turkey”
Touch Screen Control Panel
Smart Feeding System with Two Feeding Boxes
3 Independent Grinding Units
3 Independent Grinding Units; 2 grinding stones for short cots for ring spinning and roving frames supported by smart feeding system and 1 grinding stone for long cots for draw frames and combers.They are all independently driven.
Cots’ diameter measuring system by laser on those 2 short cots processing sections.
Top roller rotating motor with servo control.
Linear sliding cradle traverse system by servo control.
Grinding stone motor with inverter control.
Control panel with HMI 8 inch touchmatic screen.
Automation system controlled by PLC.
Grinding stone with enhanced structure for rubber cots grinding
Top roller holding and stone grinding apparatus.
Dust suction unit
MIN.GRINDING DIAMETER: 24 mm
MAX.GRINDING DIAMETER: 40 mm(optional 51 mm)
MAX.GRINDING LENGTH: 150 mm.
3rd INDEPENDENT GRINDING UNIT’S PROCESSING RANG
MIN.GRINDING DIAMETER: 24 mm
MAX.GRINDING DIAMETER: 100 mm
MAX.GRINDING LENGTH: 450 mm.
19 x 32 x 29 600 - 800 top rollers / hour
GRINDING SENSITIVITY SURFACE ROUGHNESS
*Ra 0,5 - 1,0 μm
*that may vary depends on the cots’ surface properties