402-SF

COTS GRINDING MACHINES With Smart Feeding System & 2 Independent Grinding Units

402-SF is the cots grinding machine with double capacity that is designed for the spinning mills with large number of spindles capacity by it’s fully automated and high performance features with two  independent grinding units. 402-SF, by its two automatic feeding lines supported by smart feeding system provides feeding the large number of top rollers by just pouring them in to the feeding boxes , at once, without the hassle of aligning the top rollers one by one.It offers great saving in labour and time, eases the roll shop operator’s job by its easy , user-friendly automatic feeding system.  

By independently driven twin grinding stones for short cots, it offers grinding ability of 2 top rollers (4 cots/4 spindles) for ring spinning frames or roving frames at the same time. By one machine the grinding productivity of two machines can be maintained. 
 

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ADVANTAGES 

 

Double Capacity by Two Feeding Boxes supported by Smart Feeding System; provides feeding the large number of top rollers by just pouring them in to the feeding boxes ,at once, without the hassle of aligning the top rollers one by one. By this user friendly , easy feeding system it eases the roll shop operator’s job offering great saving in labour and time.   


Cots’ Diameter Measuring System by Laser; by measuring the outer diameter of the cots to be processed, it maintains to perform the grinding at the range of the outer diameter determined by the user. The cots with the diameter smaller or bigger than the dimension range set by the user are separated automatically. Since the separation is done before the grinding section of the machine the productivity of the grinding process is not affected.

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High Productivity in High Flexibility by 2 Independent Grinding Units; 2 top rollers (4 cots/4 spindles) for ring spinning frames or roving frames at the same time can be processed on independently driven twin grinding stones ,in full automation ,from beginning to the end. On this specific machine ,402-SF , two different types of short cots may be processed on twin grinding units supported by smart feeding system in full automation. 


Touch Screen Control Panel; It provides to manage the whole process by allowing very easy setting input for the several parameters like the grinding amount on the cots’ surface, traverse speed, the rotation speed of cots holding bar, polishing period and the others in accordance with the maintenance team decision on the setting value. Additionally, it offers the option in language setting.


Automation System Controlled by PLC; enables tailor-made settings for all elements.

“Made in Turkey”
 

MACHINE

Height

Length

Width

Weight

2.010 mm

1.380 mm

1.740 mm

1.452 kg

FEEDING BOXES (2 Pieces)

Height

Length

Width

Weight

1.150 mm

950 mm

950 mm

460 kg 

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Touch Screen Control Panel

WORKING PARAMETERS

GRINDING CAPACITY:

19x32x29 mm 600-800 mil/hours

GRINDING SENSITIVITY
SURFACE ROUGHNESS:
 *Ra  0,5 - 1,0 μm

*that may vary depends on the cots’ surface properties

MIN. GRINDING DIAMETER: 26 mm

MAX. GRINDING DIAMETER: 40 mm (optional 51 mm)

MAX. GRINDING LENGTH: 150 mm

TECHNICAL FEATURE

  • 2 Independent Grinding Units; 2 grinding stones for only short cots for ring spinning and roving frames supported by smart feeding system. They are both independently driven.

  • Cots’ diameter measuring system by laser on those 2 cots processing sections.

  • Top roller rotating motor with servo control.

  • Linear sliding cradle traverse system by servo control.

  • Grinding stone motor with inverter control.

  • Control panel with HMI 8 inch touchmatic screen.

  • Automation system controlled by PLC.

  • Grinding stone with enhanced structure for rubber cots grinding

  • Top roller holding and stone grinding apparatus.

  • Dust suction unit

Tel.: 0212. 875 11 00  |  Faks: 0212 875 11 06

©  2015  |  Asteks Kauçuk ve Plastik San. Tic. A.Ş.

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